Limited-use FIBC 70-cycle loading tester, disposable FIBC 30-cycle repeated lifting tester

Periodic lifting test for FIBCs, FIBC pressurization, drop test

4x / 6x load FIBC performance test Flexible FIBC lifting tester

I. Product Introduction

The FIBC lifting and drop tester is primarily used to test flexible intermediate bulk containers (FIBCs) with volumes between 0.5-2.3 m3 and load capacities between 500-3000 kg. Its main functions include performing 30 or 70 cycles of periodic lifting tests, setting load force values for pressure-holding tests, and conducting drop tests for FIBCs.

Standards:

GB/T10454-2000 "Flexible Intermediate Bulk Containers"

SN/T3733-2013 "Flexible Intermediate Bulk Containers - Cyclic Top Lifting Test Method"

SN/T4788-2017 "Flexible Intermediate Bulk Containers - Top Lifting Test Method"

II. Features

1. High-precision loading system: The tester is equipped with a high-precision loading system that can accurately control the loading force, ensuring the accuracy and reliability of test results.

2. Stable lifting device: The tester uses a stable lifting device that can simulate the stress conditions of FIBCs during the lifting process, ensuring the simulation and authenticity of the test.

3. Intelligent control system: Equipped with an intelligent control system that can automatically complete the test process and record test data, improving test efficiency and convenience.

III. Technical Parameters

1. Maximum test force: 200 kN.

2. Test force measurement range: 0-200 kN; 0-100 kN; 0-40 kN; 0-20 kN (four levels).

3. Test force accuracy: Better than ±1% (starting from 20% of each full range).

4. Equipped with overload protection function.

5. Hydraulic piston stroke for loading: 1000 mm.

6. Pressure plate size: Φ800 mm.

7. Sling suspension point circumferential distribution: 4 equal parts / 3 equal parts.

8. Diameter range of test FIBC: φ300-1000 mm.

9. Height of test FIBC body: 500-2000 mm.

10. 30-cycle test requirement: Load at a speed of 70±20 kN/min to 2 times the safe working load (test force), cycle 30 times, then perform one test at 5 times the safe working load (test force). The dwell time between each test must not exceed 30 s.

11. 70-cycle test requirement: Load at a speed of 70±20 kN/min to 4 times the safe working load (test force), cycle 70 times, then perform one test at 6 times the safe working load (test force). The dwell time between each test must not exceed 30 s.

IV. About the Tests

Full bag test method: Complies with GB/T10454-2000 "Flexible Intermediate Bulk Containers"

1. Periodic lifting test:

Evenly fill the FIBC with contents to full load, hang a load equivalent to twice the maximum load. Perform 70 cycles for limited-use bags and 30 cycles for disposable bags, repeatedly lifting. The FIBC passes if there are no abnormalities in the contents or bag body, and no damage at the connections.

2. Pressurization test:

Place the fully loaded FIBC on a pressurization machine for testing. The pressure applied by the machine should be four times the full load weight of the FIBC, or use a static load method equivalent to the self-weight of four layers of fully loaded bags. The pressurization time should be eight hours or more. The FIBC passes if there is no spillage of contents and no damage to the bag body.

3. Vertical drop test:

Lift the fully loaded FIBC with lifting equipment so that the bottom of the bag is at least 0.8 m above the ground, then drop it vertically once onto a hard, flat surface. The FIBC passes if there is no spillage of contents and no damage to the bag body.

4. FIBC safety factor inspection: Top lifting test (bearing/rated load, 6x load, constant load time ≥5 min).