Supplier: Foshan Yuanshenghong Intelligent Equipment Co., Ltd.

3000L Silicone Sealant Mixer

Basic Introduction:

Yuanshenghong silicone sealant equipment includes: 5L experimental machine, laboratory testing instruments, high-speed disperser (for base material and sealant production), three-roll mill/twin-screw mixer (for high-grade sealant grinding), hydraulic discharging machine (hydraulic discharging), vacuum system, cooling system, packaging machine (semi-automatic hard tube packaging machine, fully automatic hard tube packaging machine, fully automatic soft packaging machine), etc.

Performance Features:

The main machine of Yuanshenghong silicone sealant equipment is the high-speed disperser. The high-speed disperser is an efficient mixing equipment that integrates dispersion, stirring, and mixing without dead spots. It has three motors and three different types of agitators inside the kettle. One agitator rotates around the axis of the kettle, while the other two agitators rotate at high speeds around their own axes at different speeds, causing the material to undergo complex motion inside the kettle, resulting in intense shearing and kneading. The kettle is equipped with a mountain-shaped scraper that rotates around the axis of the kettle, scraping off the material adhering to the walls and bottom, ensuring optimal results. The kettle adopts a special sealing structure, allowing vacuum extraction for excellent degassing and bubble removal effects. The jacket of the kettle can be heated or cooled according to user needs. The discharging method is pressure-based, the kettle cover can be hydraulically lifted, and the kettle body can be freely moved, making operation very simple.

Usage Instructions:

First, use the 5L experimental machine for testing. During the testing process, use testing instruments to check the quality of raw materials and the experimental sealant. Then, use Yuanshenghong 5000L/3000L/1100L high-speed dispersers to produce the base material. For high-grade silicone sealants, use a three-roll mill/twin-screw mixer to grind the base material. Next, use Yuanshenghong 1100L/600L machines for sealant production. During the base material and sealant production processes, apply vacuum (for degassing and bubble removal) and use a cooling tower to circulate cold water for cooling. Finally, use different packaging machines for filling (depending on the product, different packaging methods are used, such as plastic bottle hard tube packaging, soft film soft packaging, or large barrel packaging).

1. High-speed dispersers are widely used in silicone sealant shear mixers, silicone sealant production, ink dispersion, no-nail adhesive production, rebar adhesive production, MS sealants, electronic silicone, silicone sealants, silicone structural adhesives, black adhesive, weather-resistant adhesive, anti-mold silicone sealant, curtain wall adhesive, no-gasket adhesive, grout, rebar adhesive, true porcelain adhesive, etc.;
Silicone complete production equipment includes: raw material preparation, base material production, base material shearing, sealant mixing, color adjustment, filling, soft packaging, and other complete sets of equipment.
2. Complete set of equipment: reaction kettle, storage tank, mixer, disperser, oven, filling machine, soft packaging machine, pressure discharging machine, grinder, and other main equipment; supporting equipment is planned according to requirements;
3. Workshop planning: equipment section, raw material section, semi-finished product section, finished product section, adhesive bottle section, etc. The actual workshop size depends on the storage capacity of raw materials;
4. Installation section: the company provides technical guidance for equipment installation, layout, and debugging of electrical control systems;
5. Experimental equipment specifications: 5L experimental complete set of equipment;
6. Sealant production equipment volume specifications: 300L, 600L, 1100L;
7. Base material equipment volume specifications: 3000L, 5000L.
Foshan Yuanshenghong sales engineers can provide precise large, medium, and small silicone glass sealant production line equipment selection plans based on users' actual needs!

Common Selection Plans for Silicone Glass Sealant Production Lines:
Silicone glass sealant series production equipment configuration (small, medium, and large production lines)
1. Acidic/neutral glass sealant/silicone sealant/structural adhesive/MS sealant/photovoltaic adhesive complete set of equipment (one large-to-medium production line scale configuration):
1. 5L high-speed disperser (for experimental use/recommended);
2. Laboratory testing instruments (for experimental use/recommended);
3. One oven;
4. One grinder/twin-screw mixer;
5. One set of 5000L high-speed disperser (base material mixer);
6. Two sets of 1100L high-speed disperser (sealant production machine);
7. One set of 600L high-speed disperser (color adjustment mixer);
8. Filling machine (4 sets of hard tube packaging machines/2 sets of soft packaging machines).
2. (Single/dual-component) acidic/neutral glass sealant/silicone sealant/structural adhesive/MS sealant/photovoltaic adhesive complete set of equipment (one medium production line scale configuration):
1. 5L high-speed disperser (for experimental use/recommended);
2. Laboratory testing instruments (for experimental use/recommended);
3. One oven;
4. One grinder/twin-screw mixer;
5. One set of 5000L high-speed disperser (base material mixer);
6. One set of 1100L high-speed disperser (sealant production machine);
7. Filling machine (hard tube packaging machine/soft packaging machine);
3. Insulating glass sealant complete set of equipment (one medium-scale production line equipment configuration):
1. 5L high-speed disperser (for experimental use/recommended);
2. Laboratory testing instruments (for experimental use/recommended);
3. Component A: one set of 1100L high-speed disperser;
4. Component B: one set of 600L high-speed disperser.

Technical Support:
We have formula technology engineers with over 20 years of experience in silicone sealant/glass sealant/structural adhesive/no-nail adhesive/construction adhesive/MS sealant/photovoltaic adhesive. Our company can provide formula technology at different levels according to your company's requirements, solving the problem of lacking formula technology. At the same time, our company is responsible for equipment installation, debugging, and sharing equipment operation-related technology with your company, solving the problem of lacking operational technology.

Notes for Purchasing Foshan Yuanshenghong Equipment:

Delivery time: 65 days (excluding legal holidays)

Enterprise service: equipment warranty for one year (on-site service within 48 hours in Guangdong Province, within 3 days outside Guangdong Province, and on-site service abroad depending on visa processing time)

Main Products of the Company:

1. Reaction kettle (stainless steel electric heating reaction kettle, jacketed reaction kettle, external half-pipe reaction kettle, internal coil reaction kettle, mixing kettle, pyrolysis reaction kettle, lithium battery anode material high-temperature kettle, cooling kettle, etc.); design volume: 50L-35,000L;
2. Kneader (stainless steel electric heating kneader, vacuum kneader, tilting kettle kneader); design volume: 5L-5,000L;
3. High-speed disperser (silicone glass sealant base material mixer, sealant production machine, adhesive mixing machine, medium-to-high viscosity, paste-like thick material mixer, etc.); design volume: 5L-5,000L;
4. Planetary mixer (silicone adhesive mixer, medium-to-high viscosity, paste-like thick material mixer, etc.); design volume: 5L-3,000L;
5. Planetary power mixer (electronic silicone mixer, lithium battery slurry mixer, etc.); design volume: 5L-1,000L;
6. High-speed disperser; design power: 1.1KW-55KW;
7. Powder mixing mixer (horizontal double-ribbon mixer, vertical double-ribbon mixer); design volume: 50L-30,000L;

3000L Silicone Sealant Mixer