TTFe2.5 Iron-Copper / C19400 / QFe2.5 Iron Bronze

Analysis of Composition and Properties of TFe2.5 Iron-Copper / C19400 / QFe2.5 Iron Bronze

I. Grade Correspondence

TFe2.5: Chinese standard (GB/T) iron-copper grade, corresponding to the American standard C19400, belonging to high-conductivity iron bronze material.

QFe2.5: Chinese iron bronze grade, with the same composition as TFe2.5, complying with standard GB/T 5231-2012, and internationally equivalent to C19400.

II. Chemical Composition

Copper (Cu): ≥97% (matrix element, ensuring high conductivity).

Iron (Fe): 2.1-2.6% (refines grain, improves strength, but reduces conductivity).

Phosphorus (P): 0.015-0.15% (improves machinability and corrosion resistance).

Impurities: Zinc (Zn) ≤0.05%, Lead (Pb) ≤0.03%, total other impurities ≤0.9%.

III. Physical Properties

Basic Parameters

Density: 8.78 g/cm3 (slightly lower than pure copper).

Thermal Conductivity: 260-360 W/(m·K) (affected by processing state).

Coefficient of Linear Expansion: 16.3×10??/℃ at 20~300℃.

Electrical Properties

Conductivity: 40% IACS in soft annealed state (O60), can reach 50-65% IACS in processed state (e.g., H14).

Resistivity: 0.0431 μΩ·m in soft state, lower in hard state.

IV. Mechanical and Processing Properties

Mechanical Properties

Tensile Strength: ≥390 MPa (annealed state), can reach 415-485 MPa in hard state.

Hardness: 69-95 HRB in annealed state, increases to 112 HV in processed state.

Fracture Elongation: 15% (combining toughness and strength).

Processing Characteristics

Cold/Hot Workability: Excellent, supports stamping, drawing, and other processes.

Weldability: Excellent soft soldering, resistance welding requires process control.

V. Core Application Areas

Electronics and Electrical

Circuit breaker components, contact springs, integrated circuit lead frames (requiring high conductivity and fatigue resistance).

Industrial Equipment

Condenser tubes, heat exchanger tubes (corrosion-resistant, resistant to high-temperature softening up to 600-800℃).

Mechanical Manufacturing

High-conductivity bolts, washers, precision stamped parts (balancing strength and processing efficiency).