Manufacturer: Foshan Chuangpinyuan Technology Co., Ltd.
Production Process of Silicone Sealant Manufacturing Equipment
Basic Introduction:
Silicone sealant manufacturing equipment includes: 5L experimental machine, laboratory testing instruments, high-speed disperser (for base material and glue making), three-roll mill, hydraulic discharging machine (hydraulic discharging), vacuum system, cooling system, packaging machine (semi-automatic hard tube packaging machine, fully automatic hard tube packaging machine, fully automatic soft packaging machine), etc.
Performance Features:
The main unit of silicone sealant manufacturing equipment is the high-speed disperser. The high-speed disperser is an efficient mixing equipment that integrates dispersion, stirring, and mixing without dead spots. The high-speed disperser has three motors and three different types of agitators inside the kettle. One agitator rotates around the axis of the kettle, while the other two agitators rotate at high speeds around their own axes at different speeds, causing the material to undergo complex motion inside the kettle, resulting in intense shearing and kneading. A mountain-shaped scraper is installed inside the kettle, rotating around the axis of the kettle to scrape off raw materials adhering to the walls and bottom, achieving more ideal results. The kettle adopts a special sealing structure, allowing vacuum extraction with excellent exhaust and defoaming effects. The jacket of the cylinder can be heated or cooled according to user needs. The discharging method is pressure-based, the cylinder cover can be hydraulically lifted, and the cylinder can move freely, making operation very simple.
Usage Instructions:
First, use the 5L experimental machine for testing. During the experiment, use testing instruments to measure the quality of raw materials and experimental glue. Then, use a 5000L/3000L/1100L high-speed disperser to prepare the base material. If it is silicone sealant, use a three-roll mill/twin-screw machine to grind the base material. Next, use a 1100L/600L machine to make the glue. During the base material preparation and glue making processes, vacuum extraction (defoaming and exhaust) is performed, and cold water is circulated through a cooling tower to lower the temperature. Finally, use different packaging machines for filling (different packaging methods are used depending on the product, such as plastic bottle hard tube packaging, soft film soft packaging, or large barrel packaging). Silicone sealant production process: reaction kettle (107 glue production) → high-speed disperser (silicone sealant base material preparation) → three-roll mill/twin-screw machine (material grinding) → high-speed disperser (finished glue production—dispersion, stirring, mixing, reaction, vacuum extraction) → hydraulic discharging machine (hydraulic discharging) → fully automatic/semi-automatic filling.
Sales engineers at Foshan Chuangpinyuan Technology can provide equipment selection plans for large, medium, and small silicone sealant production lines based on users' actual needs.
Common Equipment Selection Plans for Silicone Sealant Production Lines:
Silicone Sealant Series Production Equipment Configuration (Small, Medium, and Large Production Lines)
I. Acid-Type/Medium Silicone Sealant/Silicone Glue/Structural Adhesive/Sealant Complete Equipment (Configuration for One Large-Medium Production Line):
1. 5L high-speed disperser (for experimental use/recommended);
2. Laboratory testing instruments (for experimental use/recommended);
3. One oven;
4. One grinder/screw machine;
5. One set of 5000L high-speed disperser (base material mixer);
6. Two sets of 1100L high-speed disperser (glue making machine);
7. One set of 600L high-speed disperser (color mixing mixer);
8. Filling machine (4 sets of hard tube packaging machines/2 sets of soft packaging machines).
II. (Single/Dual Component) Acid-Type/Medium Silicone Sealant/Silicone Glue/Structural Adhesive/Sealant Complete Equipment (Configuration for One Medium Production Line):
1. 5L high-speed disperser (for experimental use/recommended);
2. Laboratory testing instruments (for experimental use/recommended);
3. One oven;
4. One grinder;
5. One set of 5000L high-speed disperser (base material mixer);
6. One set of 1100L high-speed disperser (glue making machine);
7. Filling machine (hard tube packaging machine/soft packaging machine);
III. Insulating Glass Sealant Complete Equipment (Configuration for One Medium-Sized Production Line):
1. 5L high-speed disperser (for experimental use/recommended);
2. Laboratory testing instruments (for experimental use/recommended);
3. Component A: One set of 1100L high-speed disperser;
4. Component B: One set of 600L high-speed disperser.